Motor Drives Solutions

High-performance components for industrial motion control applications

Optimized Solutions for Industrial Motion Control

Industrial motor drive applications demand high performance, reliability, and precision in controlling electric motors. Semikron's motor drive solutions are designed to deliver exceptional dynamic response, efficiency, and robustness required in demanding industrial environments. Our components address the diverse requirements of servo drives, variable frequency drives (VFDs), and specialized motion control systems. With extensive experience in motor drive applications, we provide complete solutions from high-power modules for large industrial drives to compact IPM solutions for integrated servo systems. Our products are engineered to handle the thermal cycling, electrical stress, and environmental variations common in industrial applications.

High Performance

Fast switching technology for precise motor control

Industrial Durability

Designed for harsh factory environments

Versatile Applications

Solutions from servo drives to large VFDs

Motor Drive Architecture

Typical power electronics configuration for motor drive applications

Motor Drive System Diagram

Rectifier Stage

The input rectifier stage converts AC line voltage to DC for the inverter. This stage may be passive (diode bridge), active (IGBT-based), or include power factor correction depending on the application requirements. Semikron offers both standard bridge rectifiers and active front-end solutions.

Inverter Stage

The inverter stage converts DC power to variable frequency AC for motor control. This stage requires precise timing control and fast switching capability for optimal motor performance. The choice of topology (2-level, 3-level) depends on power level and performance requirements.

Key Requirements

  • Precise control with fast response to dynamic loads
  • High switching frequencies for smooth motor operation
  • Robust operation under motor load variations
  • Compact design for space-constrained applications

Technical Considerations

Key factors for motor drive electronics design

Switching Frequency Optimization

Motor drives require careful balance between switching losses and output quality. Higher switching frequencies reduce motor losses and acoustic noise but increase semiconductor losses. Semikron's IGBT technology optimizes this trade-off for common motor drive switching frequencies.

Motor Cable Effects

Long motor cables create reflected waves that can stress motors and potentially damage power semiconductors. Proper filter design and cable selection is critical to ensure reliable operation and motor longevity.

Dynamic Load Handling

Motor drives must handle rapid load changes with precise speed or torque control. Power semiconductors must withstand the electrical stress of dynamic operation without compromising reliability.

Thermal Management

Motor drives often operate in high-ambient temperature environments. The thermal design must account for both continuous operation and short-term overload conditions.

Application Notes

Technical resources for motor drive designs

Case Study: High-Performance Servo Drive

Implementation of Semikron solutions in precision motion control

Challenge

The client required a high-performance servo drive for precision positioning in an automated manufacturing system. The drive needed to deliver high dynamic response with minimal size and acoustic noise.

Solution

Semikron MiniSKiiP system was selected for its compact size and integrated driver functionality. The IPM solution reduced external component count while providing the fast switching required for precision control.

Results

The implementation achieved 0.1% speed regulation and reduced system size by 40% compared to discrete component solutions. The integrated protection features simplified the safety system design.

Bill of Materials

Essential components for motor drive systems

Main Power Modules

  • SEMITRANS 1200V/200A Phase Leg
  • MiniSKiiP 1200V/150A
  • SEMiX 1200V/100A Phase Leg

Driver Solutions

  • SKYPER 17/12
  • SKYPER 32 Pro
  • Integrated driver solutions

Support Components

  • DC-link capacitors
  • AC/DC line filters
  • Control boards

Thermal Management

  • Aluminum heatsinks
  • Thermal interface materials
  • Cooling fans

FAE Technical Commentary

Expert insights on motor drive applications

For high-dynamic applications, we recommend SEMiX modules with fast IGBT technology that support switching frequencies up to 16kHz. The low saturation voltage and optimized tail current characteristics provide excellent performance for precise motor control.

When acoustic noise is critical, consider using MiniSKiiP systems with their integrated driver optimization. The matched driver/power module combination minimizes switching oscillations that contribute to audible noise.

For servo applications with high overload requirements, ensure adequate thermal design to handle temporary overcurrent conditions. Semikron's thermal models can help predict junction temperature during these conditions.

Additional Resources

Comprehensive documentation for motor drive designs

Need Motor Drive Solution Support?

Our FAE team specializes in motion control electronics applications

Contact Drive Experts