EV & HEV Solutions

Specialized power electronics for electric and hybrid vehicle applications

Advanced Solutions for Electric Mobility

Electric and hybrid vehicle applications demand extreme power density, efficiency, and reliability in highly constrained packaging. Semikron's EV & HEV solutions are engineered specifically for the automotive environment with rigorous automotive-qualified components. Our power electronics address critical vehicle subsystems including main traction inverters, on-board chargers, DC/DC converters, and auxiliary power supplies. With extensive automotive industry partnerships and AEC-Q101 qualified components, we provide solutions that meet stringent automotive reliability, safety, and performance standards. Our products are designed to withstand demanding automotive conditions while providing the high switching frequencies and efficiency required for extended range and fast charging.

Automotive Qualified

AEC-Q101 qualified components for automotive reliability

High Power Density

Compact solutions for space-constrained applications

System Efficiency

Maximized driving range and battery life

Electric Vehicle Architecture

Typical power electronics configuration for EV/HEV applications

EV System Diagram

Traction Inverter

The traction inverter converts DC power from the battery to AC for the traction motor. This is typically the highest power module in the vehicle and requires maximum efficiency and power density. It operates at high switching frequencies to minimize acoustic noise and motor losses.

On-board Charger

The on-board charger converts AC line power to DC to charge the main battery. This system requires high efficiency to minimize charging time and includes PFC (Power Factor Correction) functionality to meet grid requirements.

DC/DC Converter

The DC/DC converter provides low voltage power for vehicle accessories and the 12V electrical system from the high voltage battery. This requires galvanic isolation and precise voltage regulation.

Key Requirements

  • Extreme power density for space-constrained packaging
  • Maximum efficiency for extended range
  • Automotive reliability standards (AEC-Q101)
  • Functional safety compliance (ISO 26262)

Technical Considerations

Key factors for EV & HEV electronics design

Power Density Optimization

EV applications demand maximum power in minimal space. This requires advanced packaging technologies, optimized thermal management, and highly efficient power semiconductors. Semikron's automotive solutions incorporate advanced packaging for maximum power density.

Thermal Cycling Performance

Vehicles experience extreme temperature variations from arctic cold to desert heat. Power electronics must maintain reliable operation across the full automotive temperature range (-40°C to +125°C) with thermal cycling thousands of times over the vehicle lifecycle.

EMC/EMI Compliance

Electric vehicles must meet stringent electromagnetic compatibility requirements to avoid interference with vehicle electronics, radio systems, and external equipment. Power semiconductor switching patterns, layouts, and filtering must all be optimized for EMC performance.

Safety Standards

EV power systems must comply with ISO 26262 functional safety standards. This includes diagnostic coverage, safe failure modes, and redundancy in critical systems. Semikron automotive components include integrated diagnostic features to support safety system design.

Application Notes

Technical resources for EV & HEV designs

Case Study: Electric Vehicle Traction Inverter

Implementation of Semikron solutions in automotive traction drive

Challenge

The automotive manufacturer required a traction inverter for a new electric vehicle model with high power density, efficiency >97%, and automotive qualification. The system needed to fit within tight packaging constraints while meeting aggressive cost targets.

Solution

Semikron SKAI Drive system was selected for its complete system integration and proven automotive qualification. The solution included optimized thermal management and matched gate drivers for maximum system performance.

Results

The implementation achieved 97.5% peak efficiency with 30% higher power density than previous designs. The automotive-qualified components reduced qualification time and risk for the manufacturer.

Bill of Materials

Essential components for EV & HEV power systems

Main Power Modules

  • SKAI Drive 1200V/300A
  • SEMiX 1200V/200A Phase Leg
  • MiniSKiiP 1200V/150A

Driver Solutions

  • Automotive SKYPER 17
  • Automotive SKYPER 32 Pro
  • Custom automotive gate drives

Support Components

  • Automotive-grade capacitors
  • EMI filters
  • Automotive control boards

Thermal Management

  • Automotive cooling plates
  • Thermal interface materials
  • Vehicle cooling integration

FAE Technical Commentary

Expert insights on EV & HEV applications

For traction inverter applications, we recommend SKAI Drive systems which provide complete automotive-qualified solutions with integrated thermal management. These systems have been pre-qualified by major automotive manufacturers, reducing development time and risk.

When designing for fast charging applications, utilize Semikron's latest IGBT technology with optimized switching characteristics. The balance between conduction and switching losses is critical for the partial load efficiency required during charging.

For safety-critical systems, implement redundant power semiconductors or utilize components with built-in diagnostic capabilities. Semikron's automotive-qualified products include integrated diagnostic features that support functional safety requirements.

Additional Resources

Comprehensive documentation for EV & HEV designs

Need EV & HEV Solution Support?

Our FAE team specializes in automotive electronics applications

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